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If you're considering purchasing a Nano Coating Milling Cutter, it is important to understand the benefits of this new technology. This advanced technology makes it possible for you to create high-quality, precision milling tools. These tools have an extremely high hardness level and are ideal for medium-sized milling tasks. They are available in packs of 10 units. Here are some reasons why they are a great choice for your shop.
The advantages of this technology include the ability to produce cutting tools with feature sizes less than 100 nanometers. Nanocoating materials can provide superior performance compared to conventional tools, and can be applied to a variety of challenging machining processes. According to Dr. Ajay Malshe, the chief technology officer of NanoMech, these new coating processes are producing tools that are superior to traditional tools in terms of cutting and coating performance.
A typical Nano Coating Milling Cutter is comprised of a handle and milling head. The handle is made of a titanium-aluminum alloy base and a transition zone of titanium carbide nitride. The top layer consists of a thin layer of titanium carbide nitride. This material is resistant to a variety of harsh machining conditions and extends the life of the milling cutter.
The new coatings are created with unconventional processes to improve tool life. Nanocomposite coatings combine two materials - AlTiN and Si3N4 - to provide enhanced properties. These materials are developed by Platit Inc. and are useful for general-purpose applications, particularly for high-performance cutting. The new coatings can improve cutting performance by up to 50 GPa. In addition to providing improved cutting performance, nanocomposite coatings also extend tool life.
This coating is good for machining steels up to 54 HRC and prehardened materials. Duralor is working on different materials that can infiltrate CBN grains. It is also working on incorporating lubricants into the matrix. These coatings can dramatically increase tool life compared to traditional multilayer coated inserts. In this way, the company is a game changer in the milling industry.
This coating is an excellent choice for hard cutting tools. It is much harder and more impact resistant than conventional coatings and is also biocompatible. It is recommended for tools that are sufficiently cooled and designed to increase cutting speed. Nevertheless, it has less thermal stability than other coatings. If you plan to use your CNC milling cutter for more than a few hours a week, TiCN coatings can dramatically improve tool life.
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